HZS232 User Guide

HZS232 User Guide

Use Case:

The "HZS232 RS232 to RS485 snooper" facilitates the monitoring of a full-duplex RS232 link in a minimally intrusive and low risk manner.

It is designed primarily for the monitoring of data links in safety critical, high reliability systems, such as Railway Signalling TDM control systems.

Key Features:

  • Separate high impedance, fault tolerant input buffers monitor RS232 transmit and receive lines.

  • Buffered RS232 to RS485 protocol conversion prevents downstream monitoring systems from injecting data into the RS232 line.

  • RS485 output allows long-distance wiring runs, and provides enhanced electromagnetic immunity between HZS232 and monitoring equipment.

  • 1 kV galvanic isolation barrier guards against ground loop problems, unintentional earth paths, or other unwelcome circuit connection.

System Diagram:

Indications

The HZS232 incorporates 3 x Indication LED's to aid the identification of correct operation.

Indication

Steady On

Steady Off

Blinking

Indication

Steady On

Steady Off

Blinking

Power

Correct Function

Fault

Fault

TX

Fault

No data traffic

RS232 Data Observed on the Transmit line

RX

Fault

No data traffic

RS232 Data Observed on the Receive line

Wire Termination

  • Wire termination is via 5 mm-pitch 8-way connectors.

  • The connector assignment has been arranged such that the monitored system shall not be compromised if the plug is inserted into the incorrect socket of the HZS232.

  • The correct terminations are clearly marked on the product.

  • Reading from left-to-right, the correct pin assignment is further detailed below:

 

Safety Critical Equipment Connection

Notes

 

Safety Critical Equipment Connection

Notes

1

No Connection

 

2

No Connection

3

No Connection

4

No Connection

5

RS232 RX Line

  • RS232 connections are device "inputs".

  • The HZS232 "Observes" RS232 traffic on the TX and RX lines.

  • It is not possible to inject data onto the RS232 lines.

  • Inputs are high-impedance.

  • Inputs are galvanically isolated from the RS485 outputs.

6

RS232 TX Line

7

RS232 GND Line

8

No Connection

 

 

Data Acquisition Equipment Connection

Notes

 

Data Acquisition Equipment Connection

Notes

1

RS485 "TX" data-stream A Connection

  • RS485 connections are device "outputs".

  • Traffic on the RS232 Transmit line is re-transmitted on this RS485 pair.

  • The output baud rate matches the input baud rate.

2

RS485 "TX" data-stream B Connection

3

RS485 "RX" data-stream A Connection

  • RS485 connections are device "outputs".

  • Traffic on the RS232 Receive line is re-transmitted on this RS485 pair.

  • The output baud rate matches the input baud rate.

4

RS485 "RX" data-stream B Connection

5

No Connection

 

6

No Connection

7

-Power

  • Wide input power 9V to 30V DC.

  • Polarity protection provided.

8

+ Power

A Note about Cable Terminations

Correct selection of cable type and termination method to safety critical systems is beyond the scope of this user guide

  • Please ensure the cabling used to connect to safety critical systems is of the correct type and carries the correct approvals.

  • Please ensure that the appropriate termination method is employed.

    • Common "Punch-Down-Blocks" require the use of solid-conductor cable and the use of appropriate termination tools.

    • Common D9 connectors may use multi-stranded cable, but require the pin assignment of the plug to be carefully checked.

Specification

 Electrical

 

 Electrical

 

Serial Input

1 x RS232 Full-Duplex 3-Wire Input

Serial Output

2 x RS485 Half-Duplex 2-Wire Output

Baud Rate

57,600 bps max.

Input Impedance

> 1 MΩ on both RS232 TX and RX Lines

Power Supply

9 V to 30 V DC

Power Consumption

0.5 W at 12 V DC

0.6 W at 24 V DC

Isolation

> 4 MΩ at 1,000 V DC

Indications

Power, TX Active, RX Active

Mechanical

 

Mechanical

 

Length

102 mm

Width

22.5 mm

Height

82 mm

Weight

80 g

Mounting

DIN Rail

Environmental Ratings

 

Environmental Ratings

 

IP Rating

4X

IK Rating

06

Temperature Range

-25 to +85 °C

Flammability

UL94-V0