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Understand data acquisition concepts
Understand volt-free contact measurement
Understand sensor fundamentals
Know the common sensors used for point and track circuit monitoring
Know how to “identify” a site
Know how to select sensors and volt-free contacts for differing point machine arrangements
Know how to “size” and select the most appropriate data loggers
Know the correct earthing arrangement for Mpec data loggers
Be able to produce of installation drawings
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Every data logger that is to be connected to the Network Rail RADAR system must:
Logger NameThe naming convention is of the form Engineers Line Reference (ELR):
Device IDEvery Mpec data logger connected to the Network Rail RADAR system must be assigned a unique device ID by the Network Rail RADAR team. The number will be between 1 and 65,534. No other RADAR logger must share this number.
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Working out how many data loggers you require for a given installation is relatively simple.
SA380TX Hardware Variants | ||
Configuration | Analogue Inputs | Digital Inputs |
Base Unit (No Cards) | 0 | 10 |
Base Unit + 1 Digital Card | 0 | 18 |
Base Unit + 2 Digital Cards | 0 | 26 |
Base Unit + 1 Analogue Cards | 4 | 10 |
Base Unit + 2 Analogue Cards | 8 | 10 |
Base Unit + 1 Analogue Card + 1 Digital Card | 4 | 18 |
Configuration | Analogue Inputs | Digital Inputs |
Base Unit (No Cards) | 2 | 4 |
Base Unit + 1 Digital Card | 2 | 12 |
Base Unit + 2 Digital Cards | 2 | 20 |
Base Unit + 1 Analogue Cards | 6 | 4 |
Base Unit + 2 Analogue Cards | 10 | 4 |
Base Unit + 1 Analogue Card + 1 Digital Card | 6 | 12 |
Note |
N-R | R-N | |
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Start Trigger | 700 RWR DN to UP | 700 NWR DN to UP |
End Trigger | 700 WI < 0.5 A | 700 WI < 0.5 A |
Capture Channel | 700 WI | 700 WI |
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The Network Rail RADAR system will not accept a digital start and end trigger from the same channel. You may only use a digital channel one time in any capture. For example, the set-up below: |
This will not work - Same Digital Channel used for start and end trigger! | |
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Start Trigger | 700 RWR DN to UP |
End Trigger | 700 RWR UP to DN |
Capture Channel | 700 WI |
Use of detection relays
N-R | R-N | |
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Start Trigger | 700 NWKR UP to DN | 700 RWKR UP to DN |
End Trigger | 700 RWKR DN to UP | 700 NWKR DN to UP |
Capture Channel | 700 WI | 700 WI |
Once Motor CT - No Relay Triggers
This solution consumes 1 x Analogue Channels per point end.
Where the Normal to Reverse and Reverse to Normal motor feeds can be detected in isolation you can use a single PCM30 CT to act as motor current capture and trigger.
Current carrying conductors that carry current during normal to reverse operation are fed through the CT in one direction, whilst conductors carrying current during reverse to normal operation are fed through the CT in the opposing direction. This produces a positive waveform from the CT during normal to reverse operation, and a negative waveform from the CT during reverse to normal operation.
Triggers can be taken from the analogue data. No VFC inputs are required.
N-R | R-N | |
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Start Trigger | 700 WI > +5 A | 700 WI < -5 A |
End Trigger | 700 WI < +0.5 A | 700 WI > -0.5 A |
Capture Channel | 700 WI | 700 WI |
Two Motor CTs - No Relays Triggers
This solution consumes 2 x Analogue Channel per point end.
If LEM PCM30 sensors cannot be sourced, or it is not practical to route all motor current conductors through a single CT, then as a last resort, two LEM PCM20 sensors can be used to monitor a single set of points.
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Designers note, this solution almost doubles the cost of your point monitoring solution. |
Current carrying conductors that carry current during normal to reverse operation are fed through one of the CTs, whilst conductors carrying current during reverse to normal operation are fed through the other CT. This produces a positive waveform on both CTs, however, only one CT will be active at any one time.
Triggers can be taken from the analogue data. No VFC inputs are required.
N-R | R-N | |
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Start Trigger | 700 RWI > +5 A | 700 NWI > +5 A |
End Trigger | 700 RWI < +0.5 A | 700 NWI < +0.5 A |
Capture Channel | 700 RWI | 700 NWI |
One Motor CT - Two Hydraulic Pressure CT
This solution consumes 3 x Analogue Channel per point end.
The cost of this solution is offset by the fact that the hydraulic sensors are incorporated into the switch machine power pack and do not incur additional expense.
In clamp-lock machines, the motor always turns in the same direction. Current carrying conductors that carry full motor current pass through a PCM20 CT in the same direction. The CT produces a positive direction waveform under all scenarios.
Two pressure transducers are connected. One transducer will only register pressure when operating in the normal to reverse direction. The other transducer will only register pressure when operating in the reverse to normal direction.
The pressure transducers can be used to act as event triggers.
N-R | R-N | |
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Start Trigger | 700 RWP > +5 BAR | 700 NWP > +5 BAR |
End Trigger | 700 RWP < +5 BAR | 700 NWP < +5 BAR |
Capture Channel | 700 WI, 700 RWP | 700 WI, 700 NWP |
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Working out how many data loggers you require for a given installation is relatively simple.
SA380TX Hardware Variants
The SA380TX is more expensive than the SA380TX-L, it does however have advanced features, such as the touchscreen, battery back-up, advanced data processing options and master/slave capability. SA380TX-L Hardware Variants
Master / Slave DevicesAs stand-alone devices, each data logger will require an active SIM and GSM antenna in order to transmit data to the RADAR system. This can become troublesome for large installations installed in tight spaces. Using a “Master / Slave” arrangement permits up to 7 SA380TX-L devices to connected over RS485. All data is marshalled through the master SA380TX device. Consequently all configuration, data collection and transmission, is controlled from the master SA380TX. In theory the maximum number analogue channels become 78, and digital channels becomes 166.
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SA380TXThe power supply is internally isolated from earth and the rest of the SA380TX. Power can therefore be taken directly from the signalling 110V supply and no additional isolating transformer is required. The earth pin of the IEC C6 socket is not connected internally. The unit must be earthed through its connection to the equipment racking. The unit requires earthing for functional purposes (EMC ground). The unit does not require a protective earth connection in a rail environment. SA380TX-LThe power supply is internally isolated from earth and the rest of the SA380TX-L Power can therefore be taken directly from the signalling 110V supply and no additional isolating transformer is required. The earth pin of the mini-fit socket is connected internally. The unit may be earthed through its connection to the equipment racking or through the power cable. The unit requires earthing for functional purposes (EMC ground). The unit does not require a protective earth connection in a rail environment. |